Precision plastics for healthcare
Precision injection molding and mold fabrication for plastic components in healthcare
As the leading medical device manufacturer for volume production, we have helped top multinational medical and pharmaceutical companies make it happen. Our experience producing plastics for the healthcare market includes medical device components, laboratory consumables, medical disposables, pharmaceutical packaging and delivery devices. Our expertise means you can produce and deliver the highest level of quality and compliance to your customers, every time.
Precision injection molding
Make our ultra-high-precision injection molding expertise yours. You can depend on our experience manufacturing plastics in healthcare devices, such as drug delivery devices, patches, inhalers, auto-injectors, syringe barrels and plunger rods, plastic implantable devices and laboratory consumables.
Developmental Tooling
Developmental tooling is critical to ensure your components and products are highly manufacturable. Our engineering team partners with you starting with a working template for high-cavitation production molds. With the ability to evaluate the product prior to investing in a production mold, and taking advantage of short-run production opportunities, you can get to market faster with a proven design.
Custom mold manufacturing
Improve time to production with our interchangeable cores and cavities. Our Self-Correcting Manufacturing (SCM) technology allows tooling sites to measure and correct dimensional issues during the manufacturing process. Establish optimum processing parameters and validation criteria for FDA and other specifications using our Advanced Process Validation.
Our capabilities include complex, close-tolerance tooling, rapid pre-production molds, multi-material/two shot molds, in-mold automation, unscrewing molds, precision high cavitation and close tolerance injection molds, spin stack molds, turnkey solutions and multi-mold programs.
Automated assembly
Set a new pace for operations with less effort. High-speed clean room assembly and packaging, in-house automation design and engineering, vertically integrated manufacturing of the molding process, and high-speed tool room automation all create efficiencies not possible with manual assembly. Short-run production services also enable requirements for automation, assembly and preliminary production needs including clinical trial volumes.
Your end result? Cost-effective, high-volume production of finished goods. And more importantly, minimize – or even eliminate – the potential for introducing human contaminants into these medical-grade products.
FDA registration and ISO 13485 certification
Our single-source, standardized quality management system has subsystems for medical device production. Facilities that make medical devices are FDA registered and ISO 13485 certified with ISO Class 7 and 8 clean rooms.
We have experience building combination products and getting the necessary approvals for drug-handling services.
Scalable output
Plan for the future with flexibility. We can help you with sterile assembly automation sized for multi-year demand, as well as a modular approach to final assembly. So you can scale as demand grows.
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